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(2012) Study of Implementing 5S Techniques in Plastic Moulding, International Journal of Modern Engineering Research, v. (1999) Improving and increasing machine performance loy using total productive maintenance (TPM) approach. (2006) The importance of 5S in total productive maintenance activities and an application of 5S.
Efficiency and effectiveness of equipment play a major role in modern manufacturing industry to determine the performance of the organizational production improvement along with the level of success achieved in the organization.
Total productive maintenance (TPM) is a methodology that aims to increase the availability of existing equipment hence reducing the need for further Furthermore, the Production System is the knowledge bank of a company’s manufacturing know-how captured in a permanent yet daily deployable form to build quality and productivity into most of the operations (p. Hence, to improve all over efficiency of plant TPM can be applied anywhere were manufacturing of product are done at mass basis like automobile industries, ceramic refectories, food industries, manufacturing units and many other industries.
The data is concern in downtime unit, availability and productivity from one of heavy equipment, which is huge dumb truck.
Then applying 5S method to decrease downtime unit, increase availability and at the end productivity of heavy equipment is increasing.
Productivity is mostly defined as the ratio of output over input.
Where, outputs are the products which company produces or services provides, while inputs are those resources like energy, labor, equipment, and materials to produce the final product.
The opportunity is not to just do the right things.
This research aims to identify and present key concepts of 5S perspective.
The main significance of TPM is that, it gives emphasizes on proactive and preventive maintenance to maximize an overall operational efficiency of plant, improve total quality of product, and improve productivity.
The main significance of TPM is that, it improves productivity by eliminating speed losses, minor stoppages, and idling of product during manufacturing cycle.