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One of the first things the visitor notices is that Stonehouse, compared to other machine shops of its size and output, is bright and extremely clean.
'The operators have taken on full responsibility for the hubs and everything that's in them.' Building on the culture of ownership, Renishaw uses a problem solving system based on the Ishikawa (fishbone) diagram.
'Process Improvement Cause Analysis' (PICA) is situated on the shop floor adjacent to the machining cells.
Rather than machine operators hunting around the plant for the tools and equipment, they have everything they need, right where they need it.
'It's a big area, so we invested a huge amount of time and energy making sure that each hub has exactly what's needed locally, including setting tools, cutting tools, CMMs and shadowgraphs,' says Harper.
'Our swarf-management system is also something we are particularly proud of,' says Hankins.
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One of modern manufacturing's greatest achievements is undoubtedly the paradigm shift from traditional mass production of large lots of products to a flow system that rearranges production, to minimise activities that do not add value to the product.'Someone suggested creating small, self-contained 'hubs' containing all the tooling and inspection equipment required by each group of machines,' says Robin Harper, Programming Manager for MSD.'It sounds incredibly simple, but it was a breakthrough.' The machine group hubs are sited to service up to ten adjacent machines.In September 2004, Renishaw purchased a capacious factory near Stroud, Gloucestershire for £5million with the eventual aim of moving most of its machining operations from its well-known New Mills headquarters in Wotton-under-Edge, Gloucestershire.Two years later and with a further investment of £2.5million, Renishaw's Stonehouse factory is fully operational.'The planning restrictions at New Mills meant the cost of building something suitable there was much more expensive.But the alternative, Woodchester, was never really suitable either,' says Hankins.'Our first job was to completely strip the inside of the building, clean it thoroughly, then build new walls, ceilings, light fixtures and wiring.We also installed a state-of-the art extraction system to eliminate airborne contaminants.Diese Seite steht derzeit nicht in Ihrer Sprache zur Verfügung.Mittels der Übersetzungsfunktion von Google kann Ihnen eine automatische Übersetzung angezeigt werden.